Weaving Process

WEAVING

Loyal produces nearly 225,000 meters of fabrics per day in widths from 122 cms to 360 cms in count range from 6's to 140's including very densely woven fabrics. Weaving consists of 460 looms - Toyota Airjets, Picanol Airjets, Mythos Somet Air jets and Picanol Dobby Looms (Loom width 190cm, 210cm, 220 cm, 280 cm, 340cm and 360 cm). Weaving preparatory consists of Benninger and Karl Mayer warping and sizing machine - 5 direct warping, 1 Sectional Warping, 4 Sizing machine and 1 Warping cum sizing machine up to 360 cm width.
Loyal employs the most energy efficient centrifugal compressors and use coated aluminum tubes to reduce flow resistance. Air consumption is monitored online to ensure that all looms use minimum amount of air. The loom sphere humidification system reduces power and water consumption.
Loyal has 460 Air jet looms with a total production capacity of 2,25,000 meters of grey woven fabric per day with a dyeing capacity of 40,000 meters per day width of the fabric of 190 cms, 210 cms, 220 cms, 280 cms, 340 cms and 360 cms. The company can weave from 6s to 140s single and ply yarns in fabric designs like Plain weave, Twill, Drill, Satin, Duck, Herringbone and Dobby.
  • Wider width air jet looms
  • Narrow width air jet looms
  • Twin beam dobby looms
  • Piece length upto 1000 mtrs possible

TYPE OF FABRICS
PLAIN SHEETING / POPLIN
DRILL / TWILL / GABERDINE / BROKEN TWILL
SATEEN / SATIN
STRIPE SATIN
OXFORD / CHAMBARAY
RIP STOP
CARDUROY
DOBBY DESIGNS
100% COTTON, POLYESTER COTTON BLENDS, LINEN BLENDS, LYCRA STRETCHABLES - FOR CLOTHING, HOME TEXTILES AND INDUSTRIAL APPLICATIONS.